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ARMY TM 9-6115-464-12AIR FORCE TO-35C2-3-445-1NAVY NAVFAC P-8-624-12TECHNICAL MANUALOperator And Unit Maintenance ManualGENERATOR SET, DIESEL ENGINEDR

ARMY TM 9-6115-454-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12TABLE OF CONTENTS - ContinuedPageSection XVIII. TOOL STOWAGE BOX . . . . . . . . .

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 3-1. Operator Troubleshooting - ContinuedMALFUNCTIONTEST OR INSPECTIONCORREC

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 3-1. Operator Troubleshooting - ContinuedMALFUNCTIONTEST OR INSPECTIONCORREC

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 3-1. Operator Troubleshooting - ContinuedMALFUNCTIONTEST OR INSPECTIONCORREC

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Chapter 4UNIT MAINTENANCE INSTRUCTIONSSection I. SERVICE UPON RECEIPT OF EQUIPMENT

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(2)(3)(4)(5)(6)(e)(f)(g)Refer to paragraph 4-14 and connect battery cables.Apply a

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Il. REPAIR PARTS; SPECIAL TOOLS, TEST, MEASUREMENT, AND DIAGNOSTICEQUIPMEN

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Drain plug2. Center screw3. Sealing washer4. Cap5. Gasket6. Spring7. Filter e

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section IV. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)NOTEThe PMCS chart in

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12ItemNo.123456789104-6NOTEFor generator sets in continuous operation, check and ser

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12LIST OF ILLUSTRATIONS - ContinuedPage2-62-72-82-92-102-112-122-132-142-153-13-23-3

ItemNo.1112131415ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 4-1. Unit Preventive Maintenance Checks and Services - Cont

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section V. UNIT TROUBLESHOOTING4-8INTRODUCTION.This section contains troubleshooti

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 4-2. Unit Troubleshooting - ContinuedMALFUNCTIONTEST OR INSPECTIONCORRECTIVE

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 4-2. Unit Troubleshooting - ContinuedMALFUNCTIONTEST OR INSPECTIONCORRECTIVE

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 4-2. Unit Troubleshooting - ContinuedMALFUNCTIONTEST OR INSPECTIONCORRECTIVE

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 4-2. Unit Troubleshooting - ContinuedMALFUNCTIONTEST OR INSPECTIONCORRECTIVE

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 4-2. Unit Troubleshooting - ContinuedMALFUNCTIONTEST OR INSPECTIONCORRECTIVE

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 4-2. Unit Troubleshooting - ContinuedMALFUNCTIONTEST OR INSPECTIONCORRECTIV

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 4-2. Unit Troubleshooting - ContinuedMALFUNCTIONTEST OR INSPECTIONCORRECTIVE

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 4-2. Unit Troubleshooting - ContinuedMALFUNCTIONTEST OR INSPECTIONCORRECTIVE

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-214-224-234-244-254-264-274-284-294-304-314-324-334-344-354-364-374-384-394-404-

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-9BATTLE DAMAGE. Unit maintenance troubles may occur while the generator set is o

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Coolant temperature is read through a temperature transmitter. An overtemperature

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 4-2. Battery Installation4-19

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 4-3. Specific Gravity Temperature CorrectionsTemperature °FCorrection Factor

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-15SLAVE RECEPTACLE.a.Removal.(1) Tag and disconnect electrical leads to the slav

ARMY TM 9-8115-484-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Nut2. Screw3. Washer4. Receptacle, slave(g)(h)(i)(j)Figure 4-3. Slave Receptacl

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(k)(l)Inspect electrical leads and visible starter assembly wiring for burned insu

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(s) Install solenoid frame assembly (11) and screws (10). Tighten damp (9).(t) Ins

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 4-4. Starter Assembly, Removal4-25

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Screw2. Lockwasher3. Commutator end frame assy4. O-ring5. Pipe plug6. Oil w

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Page5-45-55-65-75-85-95-105-115-125-135-145-155-165-175-185-19FO-1FO-1FO-1FO-1FO-2

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Nut2. Lockwasher3. Electrical lead4. Nut5. Lockwasher6. Nut7. Lockwasher

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-17 STARTER ASSEMBLYNOTEEffective with serial numbers KZ00001 through KZ01226 and

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(k)(l)Check all attaching hardware for stripped, crossed or otherwise damaged thre

d. Testing.ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(1) Check specific gravity of batteries to determine state of charge (p

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12 Figure 4-7. Starter Assembly Removal4-31

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Screw2. Lockwasher3. Commutator end frame4. O-ring5. Screw6. Electrical Iead

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3445-1NAVY NAVFAC P-8-624-121. Nut14. Gasket2. Lockwasher16. Adjusting nut3. Electrical lead16. Plunger as

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-18 BATTERY CHARGING ALTERNATOR.a.Removal.NOTETest the alternator in accordance w

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 4-5. Alternator Voltages at Ambient TemperatureAmbientTemperature0° (-18°)20

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Electrical connector2. V-belt3. Screw4. Lockwasher5. Flat Washer6. Nut7. Lockw

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121-12-12-23-14-14-24-34-44-55-15-25-35-45-55-65-75-85-95-105-115-125-135-145-155-16

ARMY TM 9-6115464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 4-11. Alternator Test Leads AttachmentFigure 4-12. Alternator Test Circuit4-

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-20 COOLANT TEMPERATURE TRANSMlTTER.a.Removal.NOTETest coolant temperature trans

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12c.Testing.(1)(2)(3)(4)(5)(6)(7)(8)Suspend over-temperature switch in a container o

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(6) Refer to paragraph 2-7 and stop the engine.(7) Replace oil pressure transmitte

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12b. Cleaning and Inspection.(1) Clean day tank fuel level and low fuel cutoff switc

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12c.Testing.(1) Open drain on bottom of day tank and allow fuel to drain into a suit

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 4-13. Day Tank Fuel Level, Low Fuel Cutoff Switch, Fuel Solenoid Valve and

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section VIII. UNIT MAINTENANCE OF THE ENGINE FUEL SYSTEM4-27GENERAL. This section

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(4) Fuel transfer pump should deliver 3 gallons of fuel in 10 minutes when operati

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-29 FUEL STRAINER AND FILTER ASSEMBLY.a.Removal.(1)(2)(3)(4)Open the drain cocks

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-6-624-12HOW TO USE THIS MANUALThis manual provides information for use in operating and ma

1. Fuel hose assembly2. Elbow3. CapScrew4. Lockwasher5. Fuel strainer and filter assy6. Capscrew7. LockwasherARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-30 DAY TANK ASSEMBLY.a.Removal.(1) Refer to paragraph 3-21 and drain the day ta

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Spring clamp2. Vent tube3. Fuel hose assembly4. Nut5. Lockwasher6. Screw7. Fuel

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-31a.b.SECONDARY FUEL FILTER.Removal.(1) Drain day tank assembly (para 3-21).(2)

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Drain cock2. Fuel hose assy3. Fuel hose assy4. Capscrew5. Lockwasher6. Seconda

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Drain cock2. Center screw assembly3. Washer4. Bleeder plug5. Center screw6.

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-32 FUEL INJECTION NOZZLE HOLDERS AND LINES.a.Removal.NOTELocate faulty injector

ARMY TM 9-6115464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Nut8. Elbow2. Screw9. Tee3. Clamp assembly10. Screw4. Bolt6. Sealing washer11.

1. Fuel supply hose assy2. Elbow3. Elbow4. Auxiliary fuel hose assy5. Adapter6. Fuel hose assy7. Elbow8. Screw9. Valve handle10. Nut11. Lockwasher12.

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-1247. Clamp48. Hose49. Screw50. Clip51. Clamp52. Hose53. Vent tube54. Clamp55. Hose5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12iAppendix E contains the Additional Authorization List (AAL).k.An Index lists all

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-34 START AID ASSEMBLY.a.Removal.(1)(2)(3)(4)(5)Remove tube assembly (1, Figure

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Tube assy8. Solenoid valve assy2. Spray nozzle9. Nut3. Electrical connector10.

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section IX. UNIT MAINTENANCE OF THE ENGINE COOLING SYSTEM4-35 GENERAL. This secti

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-12NAVY NAVFAC P-8-624-121. Nut2. Lockwasher3. Screw4. Flat washer5. Grille6. Clamp7. Drain tube8. Cotter

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12c. Testing.(1)(2)(3)(4)(5)Suspend the thermostat in a container of water so that i

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12b. Removal of Radiator.(1) Remove front top housing panel and doors (paragraph 4-8

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-39 SHUTTER ASSEMBLY.a.Removal.(1) Remove grille (paragraph 4-36).(2) Remove radi

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-41COOLING FAN.a.Removal.(1) Remove right side fan guard (paragraph 4-38a (1)).(2

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12c.Installation.(1) If removed, install fan pulley (9, Figure 4-25).(2) Install gas

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-43COOLANT THERMOSTAT AND HOUSING.a.Removal.(1) Remove left side fan guard (parag

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Clamp2. Radiator hose3. Screw4. Lockwasher6. Thermostat housing6. Thermostat7.

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section X. UNIT MAINTENANCE OF THE ENGINE LUBRICATION SYSTEM4-44 GENERAL. The oil

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Drain plug2. Hose assy3. Hose assy4. Nut5. Lockwasher6. Flat washer7. Screw8. S

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-70Figure 4-28. Hydraulic Sump and Filter Service

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Xl. UNIT MAINTENANCE OF THE HYDRAULIC SYSTEM4-46 GENERAL. The hydraulic s

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-72Figure 4-29. Servicing the Hydraulic Actuator Unit Filter

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Return hose assy2. Elbow3. Elbow4. Hose assy5. Elbow6. Elbow7. Hose assy8. Elbo

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section XII. UNIT MAINTENANCE OF THE INTAKE AND EXHAUST SYSTEMS ANDBREATHER TUBE4-

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-52 AIR CLEANER ASSEMBLY. ELEMENT.a.Service.(1)(2)(3)(4)(5)(6)(7)Remove nuts, lo

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-53 MUFFLER.a.Removal.(1) Remove roll pin (1, Figure 4-33) to remove rain cap (2

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Chapter 1INTRODUCTIONSection I. GENERAL INFORMATION1-1 SCOPE.a.This manual is publ

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Nut2. Lockwasher3. Screw4. Retainer5. Filter element6. Screw7. Lockwasher8.

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12ENGINEVALVE COVERFigure 4-34. Breather and Breather Tube, Exploded View4-78

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section XIII. UNIT MAINTENANCE OF THE ENGINE ASSEMBLY4-55 GENERAL. Rotational pow

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-80Figure 4-35. Intake Manifold, Removal and InstallationFigure 4-36. Exhaust Man

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-59 ROCKER ARM ASSEMBLY.a.Remove air cleaner assembly (paragraph 4-51).b. Thoro

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-61 ENGINE TESTING.a.b.c.d.e.f.g.h.i.j.k.1.4-82Check that the generator set is p

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section XIV. UNIT MAINTENANCE OF THE GENERATOR SET CONTROLS4-62 GENERAL. This para

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-84Figure 4-38. Control Cubicle Assembly, Exploded View (Sheet 1 of 3)

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 4-38. Control Cubicle Assembly, Exploded View (Sheet 2 of 3)4-85

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Nut2. Lockwasher3. Clamp4. Oil pressure gauge5. Nut6. Lockwasher7. Clamp8.

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121-6 DESTRUCTION OF MATERlEL TO PREVENT ENEMY USE. Destruction of the generator set

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12b. Coolant Temperature Gauge.(1) Removal.(a) Tag and disconnect electrical leads t

(3) Testing.ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(a)(b)(c)(d)(e)(f)(g)(h)Connect an ohmmeter across the wiper arm termi

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(2) Cleaning and Inspection.(a) Clean battery charging ammeter with filtered compr

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(2) Cleaning and Inspection.(a) Clean frequency transducer with filtered compresse

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12j.AC Current Meter.(1) Removal.(a) Tag and disconnect electrical leads to Occurren

(3) Testing.ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(a) Rotate switch shaft counterclockwise as far as it will go. This pl

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(3) Assembly and Installation.(a) On bases ( 45, Figure 4-38, sheet 1 of 3), screw

o.Frequency Adjust Rheostat (Precise Sets Only).ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(1) Removal.(a) Tag and disconnect

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(3) Testing.(a)(b)(c)(d)(e)(f)Connect an ohmmeter across two outer terminals of rh

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12r.Operations Switch.(1) Removal.(a) Tag and disconnect electrical leads to operati

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFACP-8-624-12400DOD MODELSNOMENCLATURENSNCHANGENO. 2HEADQUARTERS, DEPARTMENTS OFTHE ARMY, THE AI

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12b.c.d.e.f.Engine. Power source of the generator set is a four cylinder, four cycle

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(4) Installation.(a) lf removed, install nut (85). install key washer (84, Figure

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12NOTETerminal markings are also on the switch.(c) Place switch in the CLOSED positi

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12w. Engine Primer Switch.(1) Removal.(a) Tag and disconnect electrical leads to ENG

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12y.Air Cleaner Condition, Circuit Breaker and Battle Short Indicator Light Assembli

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 4-40. Fault Locating Indicator Lamp and Fuse Replacement(3) Replace lamp if

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 4-41. Fault Locating Indicator, Exploded View (Sheet 1 of 2)4-102

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121.2.3.4.5.6.7.8.9.10.11.12.13.14.15.16.17.18.ScrewLockwasherScrew and captive wash

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12c.Replacement.(1) Removal.(a) Loosen adjustment screw (Figure 4-42) and remove cab

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-66 DC CONTROL CIRCUIT BREAKER.a.Removal.(1) Tag and disconnect electrical leads

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 4-43. DC Circuit Breaker, Removal and InstallationFigure 4-44. Load Measuri

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3445-1NAVY NAVFAC P-8-624-121-4Figure 1-1. Engine Generator Set, Right-Front, Three-Quarter View

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-68 GOVERNOR CONTROL UNIT (Precise Sets Only). Inspect governor control unit for

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12c.d.e.f.g.h.The reconnection board is connected to the load terminal board through

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 4-45. Voltage Rconnection Board, Removal and Installation4-72 MAIN LOAD CON

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Screw2. Lockwasher3. Flat washer4. Terminal cover5. Nuts6. ScrewsFigure 4-46. M

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-73 CURRENT TRANSFORMER ASSEMBLIES. Inspect current transformer assemblies (Figur

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-75 CONVENIENCE RECEPTACLE AND CIRCUIT BREAKER.a.Removal.(1) Remove screws (1, F

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Screw2. Screw3. Nut4. Screw5. Screw6. Cover7. Gasket8. Nut9. Screw10. Receptacl

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-76 PARALLELING RECEPTACLES.a.Removal.(1) Remove screws and lockwashers (Figure

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 4-49. Paralleling Receptacles, Removal and Installation4-115

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section XVI. UNIT MAINTENANCE OF THE GENERATOR ASSEMBLY4-82 GENERAL. Electrical

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 1-2. Engine Generator Set, Left-Rear, Three-Quarter View1-5

ARMY TM 9-6115-464-12AIR FORCE 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 4-50. Housing Assembly, Exploded View (Sheet 1 of 2)4-117

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Screw2. Lockwasher3. Right control cubicle door4. screw5. Lockwasher6. Le

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-86 PLATE AND SLEEVE ASSEMBLY.a.Removal and Disassembly.(1) Remove screws (1, Fig

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-1201. Screw2. Lockwasher3. Ring4. Bushing5. Nut6. Screw7. Retainer8. Sleeve9. Dr

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section XVIII. TOOL STOWAGE BOX4-89GENERAL. A tool stowage box is provided on t

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section XIX. AUXILIARY FUEL LINE4-90 GENERAL. The auxiliary fuel line is a 25

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section XX. PARALLELING CABLE4-92GENERAL. The paralleling cable is a 25 foot, four

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Chapter 5MATERIAL USED IN CONJUNCTION WITH THE GENERATOR SETSection I. General5-1S

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-14NAVY NAVFAC P-8-624-12Figure 5-1. Fuel Burning Winterization Kit Installation (Sheet 1 of 2)5-2

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 1-3. Acoustic Suppression Kit1-6

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121.2.3.4.5.6.7.6.9.10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.b.clampExhaust p

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-125-5 PREVENTIVE MAINTENANCE CHECKS AND SERVICES.a. General. To insure that the

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Protective cover2. Buner fuel line3. Metering orifice assembly4. Filter body5.

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-125-8UNIT MAINTENANCE OF FUEL BURNING WINTERIZATION KIT, HEATER CONTROL.a. Heater Co

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12b.c.d.Heater Assembly Operational Testing. Refer to paragraph 2-22 and operate the

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 5-4. Fuel Burning Winterization Kit Heater Assembly Maintenance5-8

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(1) Removal.(a) Remove protective cover (Figure 5-4).(b) Tag and disconnect electr

h. Thermostat Switch.ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(1)(2)(3)(4)5-10Removal.(a) Refer to paragraph 3-27 and drain

ItemNo.12ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 5-1. Operator Preventive Maintenance Checks and ServicesIntervalBef

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124IntervalBeforeBeforeLocationItem toCheck/ServiceTable 5-1. Operator Preventive Ma

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121-11 IDENTIFICATION AND TABULATED DATA.a.Identification. There are eleven major i

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 5-1. Operator Preventive Maintenance Checks and Services - ContinuedItemNo.5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 5-2. Unit Preventive Maintenance Checks and Services for Fuel BurningWinteri

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 5-3. Operator Troubleshooting For Fuel Burning Winterization KitNOTEBefore y

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 5-4. Unit Troubleshooting For Fuel Burning Winterization KitNOTEBefore you u

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 5-4. Unit Troubleshooting For Fuel Burning Winterization Kit - ContinuedMALF

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Ill. ELECTRIC WINTERIZATION KIT5-9 GENERAL.The electric winterization kit

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 5-5. Electric Winterization Kit Installation (Sheet 1 of 2)5-19

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121.2.3.4.5.6.7.8.9.10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.3

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-11NAVY NAVFAC P-8-624-125-11 PREVENTIVE MAINTENANCE CHECKS AND SERVICES.a. General. To insure that the

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(3) Lamp Replacement.(a) Unscrew lens (Figure 5-6).(b) Depress and rotate lamp cou

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12DOD Drawing Numbers:MEP-004A . . . . . . . . . . . . . . . . . . . . . . . . . . .

ItemNo.123ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 5-5. Operator Preventive Maintenance Checks and Services For Elect

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12ItemNo.4565-24Table 5-5. Operator Preventive Maintenance Checks and Services For E

ItemNo.789101112ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 5-5. Operator Preventive Maintenance Checks and Services For

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-125-14 UNIT MAINTENANCE OF ELECTRIC WINTERIZATION KIT.Indicator Light Assembly.a.(1

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(3)(4)Testing.(a) Connet an ohmmeter or simiIar device across circuit breaker term

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-125-281. Screw2. Washer3. Screw4. Panel assembly5. Lens6. Lamp7. Nut8. Base9. Tooth

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12f.(2) Cleaning and Inspection.(a) Clean coolant pump and motor assembly with an ap

(4) Installation.(a) Install thermostat.(b) Connect electrical leads to thermostat switch (17, Figure 5-5).(c) Refer to paragraph 3-27 and fill the ra

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12i.Wiring Harnesses.NOTETag or otherwise identify electrical leads, terminals, and

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12NOTES:1.2.3.4.56.7.ALL SOLDERED CONNECTIONS SHALL BE IN ACCORDANCE WITH MIL-STD-45

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(5) Hydraulic System (Electro-Hydraulic Governor Equipped Precise Sets Only):Hydra

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 5-6. Unit Preventive Maintenance Checks and Services For Electric Winterizat

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 5-8. Unit Troubleshooting for Electric Winterization KitNOTEBefore you use t

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 5-8. Unit Troubleshooting for Electric Winterization Kit - ContinuedMALFUNCT

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section IV. WHEEL MOUNTING KIT5-15 GENERAL. The wheel mounting kit provides added

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12NOTEExcessively worn tie rod ends (10 and 16) and king pins (14) maybe indicated b

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Cotter pin2. Nut3. Bolt4. Tube5. Nut6. Nut7. Cotter pin8. Nut9. Bolt10. Tie rod

ItemNo.12ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 5-9. Operator Preventive Maintenance Checks and Services for Wheel

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 5-9. Operator Preventive Maintenance Checks and Services for Wheel Mounting

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12ItemNo.12345678Table 5-10. Unit Preventive Maintenance Checks and Services for Whe

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 5-12. Unit Troubleshooting For Wheel Mounting KitNOTEBefore you use this tab

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(9) Generator (400 Hz Tactical Precise):Manufacturer . . . . . . . . . . . . . . .

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 5-12. Unit Troubleshooting For Wheel Mounting Kit - ContinuedMALFUNCTIONTEST

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-125-19UNIT MAINTENANCE OF WHEEL MOUNTING KIT.a.Wheels and Tires.(1) Removal.5-44Set

(c)ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Remove drum (15) and hub (16) as an assembly with grease seal (17), inner beari

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12NOTEAdjust brakes on rear wheels as outlined in paragraph 5-19c below before remov

1. Nut2. Lockwasher3. Stud4. Nut5. Lockwasher6. Screw7. Wheel half8. Wheel half9. Tire10. Grease cap11. Cotter pin12. Catellated nut13. Key washerARM

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section V. LOAD BANK KIT5-20 GENERAL. The load bank is a balanced three phase, fo

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 5-11. Load Bank Installation5-49

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY nAVFAC P-8-624-125-22 PREVENTIVE MAINTENANCE CHECKS AND SERVICES.a. General. To insure that the

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 5-13. Operator Preventive Maintenance Checks and Services for Load BankItem

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-128NOTEThere are no load bank troubleshooting procedures for the operator.Table 5-15

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(b) Coolant high temperature switch:Voltage rating . . . . . . . . . . . . . . .

1. Nut2. Screw3. Voltage selector connector4. Screw & captive washer assembly5. Protective cap6. Screw7. Lockwasher8. Control box cover14. Screw15

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(3) Installation.(a) If removed, install protective cap (5, Figure 5-12) and screw

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(3) Testing.(a) Place circuit breaker in OPEN position.(b) Using an ohmmeter or si

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(3) Installation.(a) Install teminal board assembly (28, Figure 5-12), washers (27

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(4) Installation.(a) Position housing (36, Figure 5-12), install heater elements (

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 5-13. Load Bank Wiring Diagram, Dwg. No. 72-2826 (Sheet 1 of 2)5-58

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-125-59Figure 5-13. Load Bank Wiring Diagram, Dwg. No. 72-2826 (Sheet 2 of 2)

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3445-1NAVY NAVFAC P-8-624-12Figure 5-14. Load Bank Schematic Diagram, Dwg. No. 72-28275-60

ARMY TM 9-6115-464-12AIR FORCE TO 35C22-3-445-1NAVY NAVFAC P-8-624-12Section VI. APPLICATIONS KIT5-26 GENERAL. The applications kit provides a remot

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-125-28 UNIT MAINTENANCE OF APPLICATIONS KIT.Do not attempt to perform maintenance ta

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(d) Load bank kit:DOD drawing number . . . . . . . . . . . . . . . . . . . . . . .

1. Connector plate2. Connector J13. Capscrew4. Lockwasher5. Capscrew6. Lockwasher7. Screw8. Lockwasher9. Screw10. Lockwasher11. Relay K212. Relay K113

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12When troubleshooting the generator set with the acoustic suppression kit installed

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Fuel Level SensorWire (to P9)2. Connector P73. Connector J294. Connector J415.

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-125-66Figure 5-17. Applications Kit Cable Harness Assembly Installation (Left Side)b

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(4)(5)(6)(7)(8)(9)(10)(11)(12)(13)(14)(15)(16)Slide bottom tray under generator se

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(17)(18)(19)(20)(21)(22)(23)(24)(25)(26)Attach lifting sling to roof panel assembl

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 5-18. Roof Stiffeners, Sealing Angle, Oil Drain, Isolators, Botttom Panel T

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Discharge Turn Assembly2. Inlet Turn Assembly3. Roof Panel Assembly4. Rear Pane

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Appendix AREFERENCESThis Appendix contains a list of reference manuals that may be

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12A-5. MAINTENANCE - (Continued)TB 750-651 (A)Use of Anti-freeze Solutions, Antifree

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12C2By Order of the Secretaries of the Army, Air Force, and Navy:Official: JOEL B. H

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 1-1. Differences in Performance CharacteristicsMEP 004AMEP 103AMEP 113A1. Vo

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Appendix BMAINTENANCE ALLOCATION CHART (MAC)Section 1. INTRODUCTIONB-1 THE ARMY

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12i.Repair. The application of maintenance services including fault location/trouble

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12e. Column 5, Tools and Equipment. Column 5 specifies, by code, those common tools

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Il. MAINTENANCE ALLOCATION CHART FOR 15KW, TACTICAL, PRECISE ANDUTILITY, 5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Il. MAINTENANCE ALLOCATION CHART FOR 15KW, TACTICAL, PRECISE ANDUTILITY, 5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Il. MAINTENANCE ALLOCATION CHART FOR 15KW, TACTICAL, PRECISE ANDUTILITY, 5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section II. MAINTENANCE ALLOCATION CHART FOR 15KW, TACTICAL, PRECISE ANDUTILITY, 5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Il. MAINTENANCE ALLOCATION CHART FOR 15KW, TACTICAL, PRECISE ANDUTILITY, 5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Il. MAINTENANCE ALLOCATION CHART FOR 15KW, TACTICAL, PRECISE ANDUTILITY,

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Il. MAINTENANCE ALLOCATION CHART FOR 15KW, TACTICAL, PRECISE ANDUTILITY, 5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 1-4. Engine Generator Set, Right-Front, Three-Quater Internal View1-14

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Il. MAINTENANCE ALLOCATION CHART FOR 15KW, TACTICAL, PRECISE ANDUTILITY, 5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Il. MAINTENANCE ALLOCATION CHART FOR 15KW, TACTICAL, PRECISE ANDUTILITY, 5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Il. MAINTENANCE ALLOCATION CHART FOR 15KW, TACTICAL, PRECISE ANDUTILITY, 5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Il. MAINTENANCE ALLOCATION CHART FOR 15KW, TACTICAL, PRECISE ANDUTILITY, 5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Il. MAINTENANCE ALLOCATION CHART FOR 15KW, TACTICAL, PRECISE ANDUTILITY, 5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Il. MAINTENANCE ALLOCATION CHART FOR 15KW, TACTICAL, PRECISE ANDUTILITY, 5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Il. MAINTENANCE ALLOCATION CHART FOR 15KW, TACTICAL, PRECISE ANDUTILITY, 5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Il. MAINTENANCE ALLOCATION CHART FOR 15KW, TACTICAL, PRECISE ANDUTILITY, 5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Il. MAINTENANCE ALLOCATION CHART FOR 15KW, TACTICAL, PRECISE ANDUTILITY, 5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Il. MAINTENANCE ALLOCATION CHART FOR 15KW, TACTICAL, PRECISE ANDUTILITY, 5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 1-5. Engine Generator Set, Left-Rear, Three-Quarter Internal View1-15

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Il. MAINTENANCE ALLOCATION CHART FOR 15KW, TACTICAL, PRECISE ANDUTILITY, 5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Ill. TOOLS AND TEST EQUIPMENT FOR 15KW, 50/60 AND400 HZ GENERATOR SETS(1)(

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Ill. TOOLS AND TEST EQUIPMENT FOR 15KW, 50/60 AND400 HZ GENERATOR SETS- Co

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section IV. REMARKSFOR:15 KW, 50/60 and 400 Hz DOD Generator SetREFERENCECODEABCDE

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Appendix CREPAIR PARTS AND SPECIAL TOOLS LISTFor detailed parts breakdown refer to

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Appendix DEXPENDABLE AND DURABLE ITEMS LISTSection 1. INTRODUCTIOND-1. SCOPE.This

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(1)ITEM NO.Section Il. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST(U/M)/(U/I)12

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Appendix EADDITIONAL AUTHORIZATION LISTSection I. INTRODUCTIONE-1 SCOPE. This appe

ARMY TM 9-6115-464-12AIR FORCE TO 35C24-3-445-1NAVY NAVFAC P-8-624-12Section II. ADDITIONAL AUTHORIZATION LIST(1)(2)National Stock NumberDescriptionUs

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section Ill. PRINCIPLES OF OPERATION1-13 lNTRODUCTION. This section contains funct

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12ALPHABETICAL INDEXSUBJECTAAC (percent rated current) ammeter . . . . . . . . . . .

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Fuel transfer pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Lifting frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12PPainting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Speed switch and adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12FO-1.AC and DC, 15 and 30 Kw, 50/60 and 400 Hz, Precise and Utility,Wiring Diagram

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12FO-1. AC and DC, 15 and 30 KW, 50/60 and 400 Hz, Precise and Utility, Wiring Diagr

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-445-1NAVY NAVFAC P-8-624-12FO-1. AC and DC, 15 and 30 KW, 50/60 and 400 Hz, Precise and Utility, Wiring Diagram

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12FO-1. AC and DC, 15 and 30 KW, 50/60 and 400 Hz,Precise and Utility, Wiring Diagra

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121–15 FUEL SYSTEM.a.The fuel system (Figure 1–7) consists of piping, fuel tank, tr

FO-2.FP-9ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12FO-3. DC Schematic Diagram, 15 and 30 KW, Precise Generator Sets, Drawing No. 72-2

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12FO-5. DC Schematic Diagram, 15 and 30 KW,Utility Generator Sets, Drawing No. 72-22

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAW NAVFAC P-8-624-12FO-6. DC SchematicFP-17/(FP-18 blank)

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12TROUBLESHOOTING DIAGRAM, DC, 15KW AND30KW, 50/60 HZ AND 400 HZ, DOD GENERATOR SETS

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12FO-8. AC Troubleshooting DiagramFP-21/(FP-22 blank)

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC-P-8-624-12FO-8 (Sheet 2 of 2)

ARMY TM 5-6115-464-12AIR FORCE TO 3582-3-445-1NAVY NAVFAC-8-624-12FO-9. DC Troubleshooting DiagramChange 1FP-23/(FP-24 blank)

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12FO-10FP-25/(FP-26 BLANK)

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121-16ENGINE COOLING SYSTEM. The engine cooling system (Figure 1–8) consists of a ra

These are the instructions for sending an electronic 2028The following format must be used if submitting an electronic 2028. The subject line must be

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12By Order of the Secretaries of the Army, Air Force, and Navy:GORDON R. SULLIVANGen

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121-17ENGINE LUBRICATION SYSTEM.IThe Engine Lubrication System (Figure 1–9) consists

PIN: 071541-002

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121-18 AIR INTAKE AND EXHAUST SYSTEM.a.b.The air intake and exhaust system (Figure 1

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121-19OUTPUT SUPPLY SYSTEM. The Output Box contains four output terminals (Figure 1-

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121-20 HYDRAULIC SYSTEM. The hydraulic system (Figure 1–12) is used on the electro-h

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12C1CHANGEHEADQUARTERS DEPARTMENTS OFTHE ARMY, THE AIR FORCE AND THE NAVYNO. 1WASHIN

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Chapter 2OPERATING INSTRUCTIONSSection 1. OPERATING PROCEDURES2-1GENERAL. This sec

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12n.o.p.q.r.s.t.u.v.w.x.Y-z.aa.ab.ac.2-2Overload lndicator (13, Figure 2-1). The ove

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12ad.ae.af.ag.ah.ai.aj.ak.al.am.an.ao.ap.Frequency Adjust Rheostat (29, Figure 2-1).

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-122-4Figure 2-1. Generator Set Controls and Instruments

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-122-3INSALLATION OF SEPERATELY PACKED COMPONENTS.There are no separately packed comp

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(4)(5)(6)(7)(8)Remove driving stud and install another section of ground rod, maki

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12NOTE 1. ALL DIMENSIONS ARE IN INCHES.2. MINIMUM FLOOR CAPACITY 25 LBS/IN. SQ.3. E

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3445-1NAVY NAVFAC P-8-624-12Figure 2-3. Ground Connections2-8

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 2-4. Load Terminal Board Assembly2-5GENERATOR SET CONVERSION INSTRUCTIONS.a

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-122-6 STARTING THE GENERATOR SET.If the generator set is to be operated for the firs

MILTON H. HAMILTONTM 9-6115-464-12TO 35C2-3-445-1NAVFAC P-8-624-12C1By Order of the Secretaries of the Army, Air Force, and Navy:GORDON R. SULLIVANGe

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-122-7 STOPPING THE GENERATOR SET.a.Normal Stopping.(1) Refer to Figure 2-9 for

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Do not attempt to connect the paralleling cable while either or both of thesets to

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12LOADNOTE: Connect L1 to L1, L2 to L2, etc.Figure 2-5. Parallel Connection2-13Figur

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-122-10 PARALLEL OPERATION (LOAD SHARING].a.b.c.d.e.f.g.h.i.2-14The first set started

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12NOTEIf the reverse power indicator (16) of either set illuminates and the main loa

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12NEVER ATTEMPT TO START THE GENERATOR SETIF IT IS NOT PROPERLY GROUNDED. FAILURE TO

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Step 3. IF THE AMBIENT TEMPERATURE IS BELOW 50°F(10°C), USE OF THE START AID ASSEM

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3445-1NAVY NAVFAC P-8-624-12IF ANY OF THE INDICATOR LIGHTS ILLUMINATE, STOP THE GENERATORSET (PARAGRAPH 2-7) AN

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Step 1. PLACE THE CIRCUIT BREAKER SWITCH IN THE OPEN POSITION.Step 2. ALLOW THE GE

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-122-11 PARALLEL OPERATION (LOAD TRANSFER). The following method of parallel operati

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12All specific cautions and warnings contained in this manual shall be strictlyadher

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-122-12 OPERATION OF TACTICAL UTILITY GENERATOR SETS.a.Parallel Operation (Load Shari

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12When generator sets are being operated in parallel, one or more operatorsmust rema

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-122-13 EXERCISE OF ENGINE ON STANDBY SERVICE.a. General. The diesel engine of a gen

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section II. OPERATION UNDER UNUSUAL CONDITIONS2-14 OPERATION IN EXTREME COLD (Belo

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-122-17a.b.c.d.e.2-18a.b.c.2-19OPERATION UNDER RAINY OR HUMID CONDITIONS.General. If

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12NOTEREFER TO THE FUEL BURNING WINTERIZATIONSYSTEM DIAGRAM AND INSTRUCTION PLATE LO

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-122-23 ELECTRIC WINTERIZATION KIT.a. General. The electric winterization kit uses an

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Step 1.Step 2.Step 3.Step 4.Step 5.Step 6.Step 7.Step 8.2-28DO NOT ATTEMPT TO OPER

Figure 2-12.ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-122-29

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Step 1.Step 2.Step 3.Step 4.Step 5.Step 6.Step 7.2-30ALWAYS CHECK THE POSITION OF

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12bHot refueling of generators while they are operating poses a safety hazardand sho

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-122-26 APPLICATIONS KIT. The application kit provides remote control of the eme

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Cable Harness Assembly2. Remote Functions Assembly3. Tiedown Strap (8 ea.)4.

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-121. Discharge Turn2. Inlet Turn3. Roof Panel Assembly4. Rear Panel Assembly5. Side

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12f.Operating Procedures.(1)Prior to further operations, turn the LS MEP 113A genera

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12(16)(17)(18)(19)(20)(21)(22)(23)(24)(25)Run the generator set for 5 hours at the f

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12NOTEThe terms ready/available and mission capable refer to the same status: equip-

ItemNo.123ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 2-2. Operator Preventive Maintenance Checks and ServicesIntervalBe

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 2-2. Operator Preventive Maintenance Checks and Services - ContinuedItemNo.4

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 2-2. Operator Preventive Maintenance Checks and Services - ContinuedItemNo.6

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 2-2. Operator Preventive Maintenance Checks and Services - ContinuedItemNo.8

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12TECHNICAL MANUALOPERATOR AND UNIT MAINTENANCE MANUALGENERATOR SET, DIESEL ENGINE D

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 2–2. Operator Preventive Maintenance Checks and Services - ContinuedItemNo.I

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 2-2. Operator Preventive Maintenance Checks and Services - ContinuedItemNo.I

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 2-2. Operator Preventive Maintenance Checks and Services - ContinuedItemNo.I

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-122-44IntervalDuringDuringLocationItem toCheck\Serviceh. Engine OilPressure GageTabl

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 2-2. Operator Preventive Maintenance Checks and Services - ContinuedItemNo.1

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 2-2. Operator Preventive Maintenance Checks and Services - ContinuedItemNo.1

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Section VI. MOVEMENT TO A NEW WORK SITE2-32 DISMANTLING THE GENERATOR SET FOR MOVE

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Chapter 3OPERATOR MAINTENANCE INSTRUCTIONSSection I. LUBRICATION INSTRUCTIONS3-1TO

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12ENGINEVALVE COVERFigure 3-1. Inspecting the Breather and Breather Tube3-2TUBE

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12TABLE OF CONTENTSPageHOW TO USE THIS MANUAL ...

1. Roll pin2. Rain cap3. Capscrew4. Lockwasher6. Flange6. Capscrew7. LockwasherS. Muffler9. GasketFigure 3-2. Inspecting the MufflerARMY TM 9-6115-464

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-123-8a.b.3-9a.b.3-10a.b.3-11a.b.3-12a.b.PLATE AND SLEEVE ASSEMBLY (Figure 1-5).Inspe

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-123-19 WIRING HARNESSES. Inspect engine, generator, and interconnecting wiring harne

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-123-6Figure 3-3. Inspecting the Engine Air CleanerFigure 3-4. Inspecting and Servici

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-123-27 RADIATOR (Figure 1-4).a.Inspection.(1) Check radiator core air passages for o

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-123-28 HYDRAULIC ACTUATOR (ELECTRO-HYDRAULIC GOVERNOR EQUIPPED PRECISE SETS ONLY).a.

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-123-35OIL LEVEL GAUGE AND FILLER TUBE.a. Inspection.(1) Inspect oil level gauge for

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12b. Servicing.(1) Filler Cap,(a)(b)(c)(d)(e)(f)(9)(h)Unscrew filler cap (Figure 3-5

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Figure 3-5. Main Fuel Tank Inspection and Service3-11

ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-12Table 3-1. Operator TroubleshootingNOTEBefore you use this table, make sure you ha